Palletizing
Transport & Palletizing Robots Compared
20 models from 5 manufacturers compared
Autonomous transport and palletizing robots (AMR/AGV) automate internal goods transport in warehouses, production facilities, and logistics centers. They transport pallets, mesh boxes, and other load carriers from A to B without human intervention. The range extends from compact tow tractors and forklift AMRs to high-rack solutions. Modern palletizing robots use natural feature navigation with LiDAR and achieve positioning accuracy of ±10 mm. Payloads range from 500 kg to over 5,000 kg. For economic viability, integration into existing Warehouse Management Systems (WMS), fleet size, and minimum aisle width are decisive factors. In terms of safety, the devices comply with ISO 3691-4 and EN 1525/1526 standards. When selecting, consider not only the payload but also lifting height, speed, battery life, and the possibility of 24/7 operation.
Top 5 Transport & Palletizing Robots compared
| Model | Manufacturer | Weight | Speed | Runtime | |
|---|---|---|---|---|---|
| NEURA Robotics MAV 1500 MAV 1500 | Neura Robotics | 400 kg | 1.5 m/s | 10.0 h | Details |
| NEURA Robotics MAV 500 MAV 500 | Neura Robotics | 300 kg | 1.5 m/s | 8.0 h | Details |
| Flexley Mover AMR P304 P304 | ABB Robotics Ltd | – | 1.9 m/s | – | Details |
| Flexley Mover AMR P404 P404 | ABB Robotics Ltd | – | 1.8 m/s | – | Details |
| Flexley Mover AMR P603 P603 | ABB Robotics Ltd | 2 kg | – | – | Details |
All Transport & Palletizing Robots (20)
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OTTO Lifter Lifter
OTTO Motors (Teil von Rockwell Automation)
2521 kg
1.5 m/s
1200 kg payload
No ratings
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Frequently asked questions about Transport & Palletizing Robots
How much does an autonomous forklift cost?
Autonomous forklifts and palletizing robots cost between EUR 50,000 and EUR 250,000, depending on payload, lifting height, and navigation technology. With multi-shift operations, amortization typically occurs within 2 to 4 years. Robot-as-a-Service models reduce the initial investment.
AMR or AGV – which is better for warehousing?
AMRs (Autonomous Mobile Robots) navigate freely and flexibly adapt to changing warehouse environments. AGVs (Automated Guided Vehicles) follow fixed routes and offer high reliability on consistent paths. For dynamic warehouses with frequent layout changes, AMRs are recommended; for stable production lines, AGVs may be the better choice.
Which safety standards apply to palletizing robots?
The most important standards are ISO 3691-4 (driverless industrial trucks), EN 1525/1526 (safety), and the Machinery Directive 2006/42/EC. All robots must have emergency stop switches, person detection, and safe speed limiting.
How narrow must the aisle be for an autonomous forklift?
The minimum aisle width depends on the model. Compact palletizing robots can operate in aisles from 1,800 mm, while larger models require 2,500 to 3,500 mm. Special narrow-aisle stackers can operate in aisles from 1,500 mm.
Can palletizing robots work 24/7?
Yes, with automatic charging stations and fleet management, continuous 24/7 operation is possible. The robots autonomously drive to the charging station when battery is low and resume their tasks after charging. Fleet software optimizes deployment planning to ensure enough robots are always operational.